Solid Polycarbonate Sheet

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Accept ODM/OEM service

There are more than 30 product categories, covering construction, decoration, advertising display, packaging, industrial manufacturing, etc., and ODM and OEM services can be provided.

One-stop Solution

We have a complete quality supervision and after-sales service system, which can provide you with a one-stop high-quality product supply service experience.

Professional Team

We have a standardized management system, experienced staff and professional technical team.

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HONTOP has more than ten production bases in China, which can guarantee fast delivery.

What is Solid Polycarbonate Sheet

Solid polycarbonate is one type of polycarbonate characterized by a solid, flat, and transparent surface, commonly compared to glass. Its design capability is suitable for modern houses, if you want to create a space with comfortable lighting. It is as stylish as it is strong and rigid, for a long-lasting skylight roofing.Solid polycarbonate is a great option if you want to utilize a space for other purposes. Not only does it raise the value of your home, it also makes room for functional spaces like greenhouses, carports, conservatory, terraces, and canopies.

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Benefits of Solid Polycarbonate Sheet

Strength and Durability
One of the top features of solid polycarbonate sheets is its strength and durability. These sheets are 200 times stronger and virtually unbreakable when compared to regular glass, which makes them the perfect choice for safety and security applications. Due to its durability, it can withstand extreme weather conditions, including impact from hailstones, which can be destructive to some roofing materials.

Energy Efficient
Solid polycarbonate sheets are energy-efficient, as it helps to regulate temperature control while reducing solar heat gain by reflecting heat from the sun away from your building, in most cases, this amounts to a 30% reduction in energy costs.

UV Resistance
The sun's UV rays can be harmful to some materials, causing fading, discoloration, and brittleness. Solid polycarbonate sheets are UV-resistant, making them suitable for use in outdoor applications. UV resistance ensures that these sheets do not become brittle over time due to exposure to sunlight.

Lightweight
Solid polycarbonate sheets are lightweight, which makes them easy to transport and install, reducing installation time and cost. They weigh less than glass, making installation less labor-intensive.

Design Flexibility
Solid polycarbonate sheets are versatile and can be fabricated into different shapes and sizes that accommodate different building designs. The range of colors available allows for a variety of design options, ensuring that you get the perfect aesthetic to match your building.

Types of Solid Polycarbonate Sheet

Clear Solid Polycarbonate Sheet

Welcome to our Clear Solid Polycarbonate Sheet page! We offer high-quality clear solid polycarbonate sheets, providing a reliable solution for your projects. Whether you're looking for durable building materials, high light transmission alternatives, or creative design elements, we have you covered.

Frosted Polycarbonate Sheet

Welcome to our Frosted Polycarbonate Sheet page! We take pride in offering high-quality frosted polycarbonate sheets, providing an ideal solution for your projects. Whether you're looking for exceptional light diffusion, durable building materials, or creative design elements, we have you covered.

Embossed Polycarbonate Sheet

Welcome to our Embossed Polycarbonate Sheet page! We pride ourselves on offering high-quality embossed polycarbonate sheets, providing versatile solutions for your projects. Whether you're seeking unique textures, enhanced light diffusion, or durable building materials, our embossed sheets are designed to meet your needs.

Prismatic Polycarbonate Sheet

Welcome to our Prismatic Polycarbonate Sheet page! We offer high-quality polycarbonate sheets with a prismatic surface texture, designed to enhance light dispersion and create a visually stunning illumination effect. Whether you're lighting up commercial spaces, architectural features, or signage displays, our prismatic sheets are the perfect solution for achieving optimal light diffusion and aesthetic appeal.

Application of Solid Polycarbonate Sheet

The daylighting ceiling of office buildings, department stores, hotels, villas, schools, hospitals, stadiums, entertainment centers, and public facilities

Polycarbonate sheet has high light transmission, especially the clear polycarbonate sheet. The light transmission can reach 90% which is a great choice for a skylight. Polycarbonate panels are high impact strength, real unbreakable. So it is often used for industrial and residential skylight roofs. It can resist wind and heavy snow. Clear and bronze solid polycarbonate sheets are preferred. Usually, people choose different thicknesses for roofing according to the requirements. 2-4mm solid polycarbonate sheets are an excellent choice for balcony, canopies roof.

Noise barriers of polycarbonate panels for expressways, railways, and urban elevated roads
Polycarbonate sheets have high noise resistance which much reduces 30f dB of noise. It is the best alternative among different types of soundproof optionsfor highway noise barriers. Besides, the transparent polycarbonate sheet can preserve visual views along noise proof barriers.

Anti-fog hollow polycarbonate sheet for greenhouses
Twin-wall anti-fog polycarbonate sheets are most popular in greenhouse covering. It is clear with high light transmission. Double polycarbonate sheets are durable, lasting 10-20 years. It can much save the cost compared to film greenhouse. Anti-fog polycarbonate panels prevent plants or flowers from condensation. Contact us for more greenhouse information.

Tough polycarbonate for swimming pool enclosure
As we know, a swimming pool enclosure creates a stable environment so that you can do exercise even during summer or cold weather. So the quality of the enclosure's material is important. Choose a polycarbonate sheet you will get one tough swimming pool enclosure. It is high strength resistance, lowest yellowing index, and is durable, lasting 10-20 years.

Bullet Resistance

Solid polycarbonate sheet has extreme impact resistance even can be used for bullet resistance. 15mm polycarbonate sheets help provide proper protection and security. It is more and more popular as it's unbreakable.

Panels of advertising light boxes and advertising display boards
Light diffuse polycarbonate sheet has better light transmission.It can relieve the spot light,reduce light pollution,soft and uniform light,good visual effect and the plate to scratches is not sensitive. Unique Plastic company is the top5 manufacturer of polycarbonate sheet. If you have any questions.please contact us.

Solid Polycarbonate Sheet Properties

Toughness

To qualify as a “tough plastic,” a material must be able to withstand a minimum amount of abuse without sustaining permanent damage. When polycarbonate is rated as a “tough plastic,” it means the material can endure minimal scratching, chipping, or cracking.

Impact Resistance

Impact resistance is the ability of a material to absorb energy from an impact and then safely disperse the energy throughout the material without transferring it to other parts of the material. When polycarbonate is rated as an impact-resistant material, it means the material can withstand a certain amount of impact without sustaining damage.

Cold Resistance

Polycarbonate is a thermoplastic with excellent cold resistance. This means it can withstand freezing and will return to its original shape when the temperature is raised.

Heat Resistance

For the most part, polycarbonate is a heat resistant material. The only time it is considered a heat transmission material is when it is used for below 90 degree application.

How to Choose Solid Polycarbonate Sheet

Check the Manufacturer

Ensure the polycarbonate sheets have a trademark, a specific factory address, and contact information clearly displayed. Avoid products lacking these details, as they may be of inferior quality.

Examine the Panel

High-quality sheets should have a light transmission rate of around 80%. If the sheets appear blurry or speckled, they may be made from recycled materials, not premium materials.

Look at the Material

Remove the protective film and inspect the sheets for impurities and particles. High-quality polycarbonate will be clear, indicating the use of new materials. Sheets that feel gritty or visibly impure are likely made from recycled materials and are of lower quality.

Inspect the Protective Film

The PE protective film on the sheet’s surface should adhere well without peeling. This is a sign of advanced manufacturing technology and stringent production standards.

Check for Flatness

The sheets should be perfectly flat, indicating thick walls and robust material usage that resists deformation. Wavy sheets may suggest poor manufacturing processes or thinner material.

Measure Thickness

Thicker walls mean higher material density and cost, reflecting better quality. Thicker polycarbonate sheets are more durable and provide better insulation.

Smell

High-quality polycarbonate should not emit any strong odors. An unpleasant smell could indicate the presence of impurities in the materials used.

Test Elasticity

High-quality sheets are elastic and should snap back to their original shape without creases after bending. Roll a sheet into a cylinder and then release it. If it retains significant warping or does not return to its shape, it may be made from recycled materials.

UV Protection Layer Test

Check for a UV protection layer. Without it, sheets can turn yellow or crack after just a few months of sun exposure. If standing under a sheet feels like direct sunlight, it likely lacks sufficient UV protection.

Solid Polycarbonate Sheet Size Guide

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4mm
4mm sheets are the thinnest polycarbonate sheets available. These are usually used for greenhouse glazing, and occasionally point-of-sale boards for advertising.

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6mm
6mm sheets are also commonly used for greenhouse glazing and point-of-sale boards.

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10mm
10mm sheets are a popular choice of thickness for smaller carports and canopies. This thickness is a cost-effective solution that does the job very well, where the span required is not too large.

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16mm
16mm sheets are again used for carports and canopies, though this thickness can cope with a larger span than the 10mm polycarbonate roofing sheets. Occasionally it can be used for small conservatories, though generally only in unheated areas.

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25mm
25mm sheets give you a high-quality finish. This thickness is used in commercial projects, due to the calibre of these sheets, as well as for high-end domestic structures, such as conservatories, canopies, orangeries, or atriums.

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35mm
35mm sheets were created for conservatory roofs. At this thickness, you can choose from a range of colours including a heat guard. This allows you to create a conservatory that is designed around the strength and position of the sun giving you a room that is usable throughout the year, as opposed to old-fashioned conservatories that were alternatively too hot or too cold!

How To Process Solid Polycarbonate Sheets ?

Stamping

The punching process of the punch also has restrictions on the thickness of the polycarbonate panels material. Generally, it is suitable for polycarbonate panels materials within 1.5 mm, and the quantity is relatively large. Although polycarbonate panels materials with a thickness of 2mm or even thicker can also be stamped, in order to ensure dimensional accuracy, the cutting die will be frequently replaced, which greatly increases the cost. Therefore, if the polycarbonate panels material is thin and on top of the product, if the board is not thin, please compare before choosing stamping or engraving.

Cutting processing

This technology is mainly for products with low processing requirements, mainly products with low precision requirements and conventional squares that do not require punching and chamfering. Generally, the cutting of sliding table serrations is now more used. Because it is a manual operation, the processing accuracy has a lot to do with the operator, and the general accuracy is controlled at about 0.5 mm. If the requirements are high, it can only be completed by CNC machining, the accuracy can be controlled at 0.02, and the edge is smooth without burrs, but the price is relatively high and the efficiency is not high, so currently single products generally choose saw tooth cutting.

Engraving processing

Polycarbonate panels engraving is widely used. Especially after the polycarbonate panels is subdivided in the market, the shape and quality requirements of the products have been improved. Generally speaking, polycarbonate panels engraving processing can meet more needs. Many customers now think of engraving and processing polycarbonate panels first, which greatly saves costs.

Bending processing

There are two main types of bending: one is cold bending, generally 150 times its thickness can be used as the cold bending radius. However, for polycarbonate panels materials with anti-scratch layer, cold bending 175 times should be considered. If it is smaller, therm forming is recommended. Cold bending will produce a certain amount of deformation, and the magnitude of the deformation depends on the thickness of the plate.

How to wash Solid Polycarbonate Sheet

Start by eradicating debris : Whether people are washing a greenhouse, roof, or the rest of polycarbonate products, they should begin by cleaning any debris from the polycarbonate. This may encompass huge deposits of dirt or mud, pebbles, twigs, and leaves. By removing these more significant bits of rubbish, people will prepare polycarbonate for cleaning and ensure that nothing is left that could scratch the substance.

Rinse with warm water: When people begin to wash polycarbonate sheets, they should start with a rapid rinse. This guarantees the removal of visible dirt, making the washing procedure simpler in the longer term.

Clean with mild soap and warm water: Mix your soap and water in the bucket and clean the polycarbonate using a microfiber cloth or soft sponge to circumvent scratching the substance. Please remember to guarantee that the detergent contains no dangerous chemicals that can harm the polycarbonate sheet, like white spirits. Unlike acrylic plastic, ammonia will not break the polycarbonate sheet.

Change your sponge or water and thoroughly rinse: Clean the soap off and rinse the polycarbonate with warm water. People might need to follow these steps repeatedly if they have not cleaned polycarbonate for a period.

Dry with a soft garment : Please remember to dry the polycarbonate sheet with another soft garment to avert streaks and water spotting from forming on the polycarbonate. Therefore, it is not an excellent idea to clean polycarbonate if rainfall is taking place outside.

Check your sewer: People only need to check their gutter if they are cleaning a polycarbonate roof. However, they need to take this step after they have done cleaning. People might have led to blockage when removing the debris, and thus they need to unblock the gutter to circumvent overspill.

Our Factory

HONTOP was founded in 2019 and is headquartered in Haining, Zhejiang Province, China. We are committed to providing customers with one-stop supply to meet their ODM and OEM customization services.HONTOP company currently has two industrial departments, "HONTOP Plastics" and "HONTOP Decoration", which are respectively engaged in the international export trade business of plastic sheets and decorative materials.HONTOP employees always adhere to the development concept of "Growth & Accompany".

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FAQ

Q: What is polycarbonate solid sheet?

A: Solid Polycarbonate sheet is an ideal choice for any architectural design that requires the most of natural light because of its high transparency. This material may also serve as a sound-barrier and it requires low maintenance due to its longer life span and weather resistance.

Q: Does all polycarbonate turn yellow?

A: Quick Tip: While Polycarbonate will eventually yellow in the sun, it takes approximately 5-7 years for degradation to start on uncoated polycarbonate. However, manufactures have started adding chemicals that make polycarbonate inherently UV resistant and extends its lifetime before yellowing starts.

Q: How long does solid polycarbonate last?

A: Polycarbonate is a popular type of plastic because it is highly resistant to damage. However, climate and location influence the lifespan of polycarbonate roofs. Nonetheless, these roof types have a lifespan of 10-20 years and are an excellent option for your next roofing project.

Q: How strong is solid polycarbonate sheet?

A: Polycarbonate typically has a tensile strength of between 55–75 MPa (force per unit area). With regards to tensile strength, another plastic alternative such as acrylic is roughly 4-8x stronger than glass, whereas polycarbonate is up to 200x stronger.

Q: What material is better than polycarbonate?

A: Compared to polycarbonate, acrylic has a higher tensile strength and UV resistance. Acrylic is less expensive than polycarbonate and is commonly used as a suitable alternative when impact resistance is not a key factor.Clear sheeting has the greatest light transmission (and clarity) which is why it tends to be most popular. Then Bronze has less and opal the least light transmission.

Q: What is the life expectancy of a polycarbonate sheet?

A: On average, polycarbonate roof panels can last anywhere from 10 to 20 years. However, with proper care and maintenance, some high-quality panels have been known to last up to 25 years or even longer!

Q: What is the problem with polycarbonate?

A: Thermal Degradation: Polycarbonate can degrade under high processing temperatures, causing issues like discoloration, reduced mechanical properties, or degradation of molecular structure, which affects part performance.

Q: What is a cheaper alternative to polycarbonate roofing?

A: PVC Plastic Sheets.It is also far more affordable and, in some cases, can be more scratch resistant, however, this all comes at the price of being significantly weaker than polycarbonate. To make up for this, a lot of plastic roof sheets are corrugated and as such are unlikely to sag between the frame of your Lean-to.

Q: Does it get hot under a polycarbonate roof?

A: Without the aforementioned insulation, a polycarbonate pergola roof tends to trap the heat inside the living space. This is especially prevalent if your pergola has its retractable privacy curtains rolled down.

Q: Can you walk on polycarbonate roofing?

A: Never walk on polycarbonate sheet at any time. On roof constructions the sheet should not be used to support a person's weight during installation or cleaning. A temporary wooden beam or other device, supported by the roof members, should always be used when any such access to the roof is required.

Q: What is the best thickness for polycarbonate?

A: We recommend 6mm or 10mm for twinwall polycarbonate sheets and between 3mm-6mm for solid glazing sheets. The most common thickness for greenhouses with solid polycarbonate panels is 6mm. This means it's suitable for any type of weather.

Q: How long does polycarbonate last in the sun?

A: Between 10 to 20 years
If a roof is well maintained, it can last between 10 to 20 years before it's going to need to be replaced. There are even instances where the polycarbonate roof panels have lasted 30 years. Polycarbonate has the capability to resist extreme temperatures, both cold and hot.

Q: What is the difference between corrugated and solid polycarbonate?

A: Embossed, textured, or corrugated polycarbonate sheets are similar in design and application to standard designs. The main difference is that these sheets have very pronounced ribbing that reinforces their durability and impact-resistance to withstand constant exposure to particularly harsh environmental elements.

Q: Does polycarbonate warp in the sun?

A: Because of acrylic's chemical composition, it's resistant to UV rays and doesn't warp or discolor as easily. Polycarbonate sheets, however, need additional protection from the sun's rays -- usually a thin layer of a UV ray-resistant coating is applied to both sides of the material.

Q: Which is stronger, plexiglass or polycarbonate?

A: Acrylic has roughly 17 times the impact resistance. Polycarbonate is the stronger material at 250 times the impact resistance of standard glass. Polycarbonate offers much more resilience than acrylic, making it ideal for highly demanding applications like bullet-resistant windows.

Q: What destroys polycarbonate?

A: Popular household cleaners such as Windex or 409 will cause damage to polycarbonate sheets and should never be used as a substitute for a proper cleaner. It is also imperative that you never use a dry cloth, or your hand, to wipe clean a piece of polycarbonate.

Q: What will stick to polycarbonate?

A: Superglue, also known as a cyanoacrylate adhesive, is another effective way to join polycarbonate. Although methyl methacrylate makes a better quality bond, superglue is much more accessible to the average user. It also bonds faster than methyl methacrylate, making it ideal for quick fixes.

Q: Is polycarbonate toxic to humans?

A: Most polycarbonate plastics used today are not toxic. Non-food-grade polycarbonates are considered hazardous when they come in contact with food due to the release of BPA during degradation when in contact with water. In the past, most polycarbonates were made by a combination of BPA and COCl2.

Q: Are thicker polycarbonate sheets better?

A: Thicker polycarbonate panels have better insulation properties, which means your space will retain heat more effectively. This becomes very important in colder climates where maintaining a warm temperature inside the greenhouse can be difficult—greenhouses in some parts of the world face temperatures well below zero.

Q: How do you clean solid polycarbonate?

A: Cleaning basics.Most polycarbonates can be cleaned with mild detergent with warm water. Use with a soft cotton cloth or soft bristled brush. Be sure not to use anything that will scratch the polycarbonate sheets (this can be done easily).

We're professional solid polycarbonate sheet manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap solid polycarbonate sheet from our factory. For price consultation, contact us.

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